Background & Context
The client’s warehouse, located in Birmingham, had an aging metal roof and cladding that was suffering from numerous leaks and general wear due to prolonged exposure and age. With a new tenant moving in, it was critical for the landlord to address these issues promptly to ensure operational effectiveness and tenant satisfaction.
Planning & Decision-Making
Initially, the client considered a full replacement of the roof and cladding; however, after a detailed cost-benefit analysis, the decision was made to proceed with an overclad solution. Overcladding proved approximately three times more cost-effective than full replacement, and significantly reduced administrative paperwork and complexity associated with structural changes and extensive planning permissions.
Anticipated challenges included difficult winter weather conditions, particularly ice and strong winds expected in January. Excel Roofing proactively addressed these challenges by comprehensive scheduling and contingency planning, ensuring minimal disruption and timely project execution.
Excel Roofing and Asbestos were selected due to the landlord’s positive prior experience on a previous project. Their proven reliability, expertise, and competitive pricing were crucial factors influencing this decision, making them a trusted repeat partner.
Execution & Challenges
The entire project took four weeks from initial planning to full completion. Remarkably, there was no negative impact on warehouse operations during installation. Concurrent internal fit-out by another contractor proceeded smoothly, with both projects coordinated to avoid any downtime or disruption. Excel’s work was not impacted by harsh Winter weather, with the project continuing at full-pace.
Materials & Technology
Excel Roofing installed 0.7 grade plastisol-coated roof sheets, specifically selected for their exceptional durability, robust weather-resistance, and strong performance record. The material includes a 20-year manufacturer’s guarantee, with an expected lifespan significantly exceeding this period, providing excellent long-term value.
Compared to the previous roof, the new overclad solution offers significantly improved performance, durability, and ease of maintenance. The modernised roof ensures enhanced safety and reliability, especially in harsh weather conditions, providing peace of mind for both landlord and tenant.
Outcome & Benefits
The project was delivered precisely at the agreed fixed budget, reflecting Excel Roofing’s accurate project costing and management practices.
The successful installation enabled the internal fit-out team to continue uninterrupted, ensuring the warehouse was ready for the tenant on schedule. Feedback from stakeholders has been overwhelmingly positive, emphasising Excel Roofing’s efficiency, professionalism, and quality workmanship.
The landlord and tenant both expressed satisfaction, highlighting that the project was completed to specification, within budget, and on time. Excel Roofing’s approachable service and proactive communication further cemented their reputation, securing them as a preferred partner for future projects.
Lessons Learned & Best Practices
The smooth execution affirmed the effectiveness of Excel Roofing’s established processes. Key lessons underline the importance of thorough upfront planning, selecting cost-effective yet durable materials, and choosing reliable contractors familiar with similar projects.
Advice to other businesses considering similar improvements is straightforward—invest wisely by selecting contractors with proven track records, transparent costing, and demonstrable expertise. Excel Roofing and Asbestos exemplify these qualities, ensuring projects deliver optimal results, with minimum operational disruption and maximum long-term value.
Learn more about our commercial roofing services today.
